Electric Saws for Cutting Metal: Reviews and Buyer’s Guide
Introduction
If you are into metalworking or DIY, you know how important it is to have the right tools for the job. When it comes to cutting metal, an electric saw can make your work faster and more accurate. However, not all electric saws are created equal, and choosing the right one can be daunting. In this article, we will review some of the best electric saws for cutting metal and provide you with a comprehensive buyer’s guide to help you make an informed decision.
Directory
Reciprocating Saws
Reciprocating saws, also known as sawzalls, are versatile tools that can handle a variety of materials, including metal. They feature a back-and-forth motion that makes them ideal for cutting through thicker materials. However, when it comes to cutting metal, reciprocating saws have their limitations. They can be quite rough, which can cause the metal to warp or bend. Moreover, they produce a lot of vibration, which can make it difficult to make precise cuts. Nonetheless, they can be a good option for DIYers and hobbyists who need to cut metal occasionally.
If you are looking for a reciprocating saw for cutting metal, we recommend the DEWALT DCS387P1. This cordless saw features a powerful motor and variable speed control, which allows you to adjust the speed according to the thickness of the metal you are cutting. It also has a four-position blade clamp that makes it easy to change the blade without any tools. The saw comes with a 5.0Ah battery that provides long runtime, and a carrying bag for easy transport and storage.
Another excellent option is the Milwaukee 2621-20. This saw features a patented gear-protecting clutch that extends the life of the motor by absorbing impact forces. It also has a QUIK-LOK blade clamp that allows for quick and easy blade changes. The saw has a variable speed trigger that provides optimal control and precision, and a counterbalance mechanism that reduces vibration and enhances user comfort.
Circular Saws
Circular saws are another popular option for cutting metal. They feature a flat, circular blade that spins at high speeds and can cut through a range of materials, including metal. Circular saws can be a good choice if you need to make long, straight cuts through thicker metal sheets or pipes. However, they may not be the best option for curves or intricate cuts.
If you are in the market for a circular saw for cutting metal, we recommend the Makita XSS02Z. This cordless saw features a high-torque motor and a 6-1/2″ blade that can cut through 2-1/4″ of material at 90 degrees. It also has a built-in dust blower that clears the line of cut for greater accuracy, and a bevel capacity of up to 50 degrees. The saw is lightweight and ergonomic, making it comfortable to use for extended periods of time.
Another great option is the DEWALT DWE575SB. This corded saw features a powerful motor and a patented ToughCord system that provides long-lasting durability. It also has a 57-degree bevel capacity with positive stops at 45 and 22.5 degrees. The saw comes with a blade wrench, a carbide-tipped blade, and a dust blower that keeps the line of cut clear.
Band Saws
Band saws are specialized cutting tools that can handle a wide range of materials, including metal. They feature a long, continuous blade that moves in a continuous loop, making them ideal for cutting curves and irregular shapes. However, band saws can be bulky and heavy, and may not be the best choice for everyday cutting tasks.
If you need a band saw for cutting metal, we recommend the WEN 3975. This benchtop saw features a 4.6-amp motor and a blade speed of 125 feet per minute, which makes it capable of cutting through metal up to 5 inches wide and 5 inches thick. It also has a sturdy work table that can be tilted up to 45 degrees to make bevel cuts. The saw comes with a 56-1/2 inch blade, a work light, and a fence for greater accuracy.
Another great option is the JET JWBS-14DXPRO. This floor-standing saw features a 1-1/4″ blade that can cut through metal up to 12 inches wide and 12 inches thick. It also has a cast iron frame that provides stability and reduces vibration, as well as a built-in dust port that keeps your workspace clean. The saw comes with a work table, a fence, and a miter gauge for greater accuracy and versatility.
Jigsaw
Jigsaws are versatile cutting tools that can handle a range of materials, including metal. They feature a reciprocating blade that moves up and down, making them ideal for cutting curves and intricate shapes. However, jigsaws may not be the best choice for thicker metal sheets or pipes, as they may struggle with the material’s hardness.
If you want a jigsaw for cutting metal, we recommend the Bosch JS470E. This corded saw features a 7.0-amp motor and a variable speed dial that provides optimal control and precision. It also has a tool-less blade change system that makes it quick and easy to change blades. The saw has a low-vibration design that enhances user comfort and reduces fatigue, and a dust blower that keeps the line of cut clear.
Another excellent option is the DEWALT DW331K. This corded saw features a powerful 6.5-amp motor and a four-position orbital action that enables faster and more aggressive cuts. It also has a keyless lever-action blade clamp that makes it easy to change blades. The saw has a counterbalance mechanism that reduces vibration and user fatigue, and a dust blower that increases visibility and accuracy.
Plasma Cutters
Plasma cutters are specialized cutting tools that use a plasma torch to cut through metal. They are ideal for cutting thicker metal sheets or pipes and can produce clean and precise cuts. However, plasma cutters can be expensive and may not be practical for occasional use or DIYers.
If you need a plasma cutter for cutting metal, we recommend the Lotos LTP5000D. This compact and lightweight cutter features a 50-amp digital inverter plasma cutter that can cut through 1/2-inch metal easily. It also has a non-touch pilot arc that reduces metal distortion, and a pre-installed NPT 1/4 inch industry-type D plug for easy connection. The cutter is also energy-efficient and cost-effective, making it a great choice for small businesses or hobbyists.
Another great option is the Hypertherm Powermax45 XP. This high-performance cutter features a 45-amp output and can cut through 5/8-inch metal with ease. It also has a SmartSense technology that automatically adjusts the gas pressure and flow for optimal performance. The cutter has a Duramax torch that provides exceptional durability and cutting performance, and a CNC interface that allows for easy automation.
Conclusion
Choosing the right electric saw for cutting metal can make your work faster and more accurate. Whether you need a reciprocating saw for occasional use or a plasma cutter for industrial applications, there is a tool that can meet your needs. We hope that this review and buyer’s guide has provided you with the information you need to make an informed decision.
